01 · LEAN OPERATING SYSTEM从客户价值与真实价值流出发Start from customer value and the real value stream
识别等待、返工、库存、搬运、过量生产、重复录入和决策延迟;明确标准作业、节拍、拉动、WIPWork in Process,在制品限制、异常反应与流程Owner。Expose waiting, rework, inventory, motion, overproduction, re-entry and decision delay; define standard work, takt, pull, WIPWork in Process limits, reaction and ownership.
先确定什么工作值得保留First define what work should remain02 · 6Sigma EVIDENCE用DMAIC证明问题、原因与结果Use DMAIC to prove the problem, cause and result
定义业务Y与CTQ,确认测量系统、数据口径和过程稳定性;验证关键原因,并用同一指标比较改造前后结果。Define business Y and CTQs, validate measurement, data definitions and stability, verify causes and compare before and after on one basis.
避免把波动误认为改善Do not mistake variation for improvement03 · AI-EMBEDDED OPERATIONS连接数据、处理复杂信息、协调人员Connect data, process complexity and coordinate people
读取ERP、MES、QMS、PLM、WMS、文件和设备事件;形成影响清单、证据包和处理方案;推动审批、升级、写回、复测与关闭。Read enterprise systems, files and equipment events; create impact lists, evidence and options; route approvals, escalation, write-back, retest and closure.
人员保留工程、质量与商业决定People retain engineering, quality and commercial decisions